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As a homeowner, it’s essential to have a basic understanding of the key components of a furnace. Not only will this knowledge help you better maintain and repair your home heating system, but it can also give you peace of mind knowing how your furnace works to keep you and your family warm for years to come.
In this blog post, we’ll cover the essential components of a furnace, including burners, heat exchangers, and other key elements that help keep your home warm and cozy. By understanding what makes up a furnace, you’ll be better equipped to troubleshoot any issues that may arise and ensure your furnace runs efficiently all winter.
What are the Components of a Furnace?
The main parts of a furnace include a gas valve, heat exchanger, burner assembly, flame sensor, pilot light, blower assembly, control board, and draft inducer motor. Other smaller parts of a furnace are listed and explained in this article.
Pilot Light
Pilot lights are used to ignite the propane or natural gas after it has traveled through the burners and before it enters the heat exchanger. A pilot light is typically used in older, mid-efficiency gas furnaces. Manufacturers no longer use pilot lights because they burn constantly.
A newer gas furnace does not use a pilot light; instead, it uses either a spark igniter or a hot surface ignitor.
Related Reading: My Furnace Pilot Light Won’t Stay Lit. What Now?
Thermocouple
A thermocouple is used in older gas furnaces that use a pilot light. The thermocouple senses the heat from the pilot light’s flame and sends a signal to the gas valve or circuit board, indicating that the flame has been successfully lit.
Hot Surface Ignitor
A hot surface ignitor (HSI) is used in place of a pilot light. They are very reliable and inexpensive to replace when they fail.
They work similarly to a stove element; electrical current passes through them until they glow bright orange and are hot enough to light the gas as it enters the heat exchanger.
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Flame Sensor
The flame sensor is a safety device that replaces the older thermocouple. Flame sensors detect heat from the combustion process and send a signal back to the circuit board, indicating that it’s safe to continue the gas flow. The flame sensor is usually the least expensive part of a gas furnace to replace.
Related Reading: How to Clean a Furnace Flame Sensor in 5 Easy Steps!
Gas Valve
The gas valve not only allows the gas to flow through to the burner assembly but also regulates the gas pressure, typically to 3.5 inches of water column (WC). If you have a more efficient gas furnace, you may have a two-stage gas valve or a modulating gas valve.
Related Reading: How to Diagnose and Replace a Furnace Gas Valve
Gas Burners
One of the parts of a furnace that fails the least is the gas burner section. There are no mechanical parts. The heat exchanger is formed from metal and is designed to direct gas flow while mixing it with combustion air. The gas burner is located between the gas valve and the heat exchanger.
Related Reading: What is a Furnace Burner, and Why You Should Keep Them Clean!
Heat Exchanger
The heat exchanger is what transfers heat from the flame to the air that warms your home. As the flame flows through the heat exchanger, it turns into toxic fumes that are then exhausted out of the flue pipe.
A high-efficiency furnace features a secondary heat exchanger, ensuring that at least 90% of the heat generated from the combustion process is converted into warm air for your home. Because a significant amount of heat is removed from the flue gases, a draft inducer motor is required to assist in the exhaust process.
High-efficiency furnaces have an AFUE (Annual Fuel Utilization Efficiency) rating of over 90%.
If your furnace has a secondary heat exchanger, you would have one or two white PVC exhaust pipes. Older furnaces have a larger metal exhaust pipe that is usually routed through the chimney.
The heat exchanger holds toxic gases created when fuel burns. Gases are safely vented away from your home, while the heat exchanger releases heat into the surrounding air. This component resembles a collection of long, metal tubes.
Related Reading: What is a Furnace Heat Exchanger? How It Works and Common Problems
Draft Inducer Motor
The draft inducer motor assists a high-efficiency furnace with the exhaust process. As natural gas or propane burns, they create toxic fumes like carbon monoxide that need to be exhausted to the outside of your home. The draft inducer motor connects the heat exchanger and the vent pipe.
✅ PRO TIP: We always recommend installing an additional carbon monoxide detector in your furnace room. Smoke and carbon monoxide detectors should also be installed throughout your home.
24-Volt Control Fuse
The control fuse protects the circuit board, the thermostat, and every other component wired to the 24-volt circuit from power surges and faulty components. These fuses resemble simple automotive fuses and are typically either a 3-amp fuse or a 5-amp fuse.
Airflow or Zone Damper
A damper is a flap that opens and closes to either slow airflow to one portion of the home or redirect airflow during specific seasons. Airflow dampers are usually located on the branch lines, whereas zone dampers are located on the trunk lines.
Damper Handle
The damper handle is attached to the damper and serves as the control to open and close it. The handle should be perpendicular to the duct if you want it closed and parallel to the duct if you wish to open the damper.
Thermostat
The thermostat is one of the most familiar parts of a furnace. It controls the blower motor, the heating system, and the air conditioner.
With modern thermostats, you can set run schedules for heating and cooling, and some can be controlled via WIFI through a smartphone.Some whole home automation systems also come with built-in HVAC controls.
Before purchasing a whole-home automation system, confirm with your HVAC contractor that your heating system is compatible.
Related Reading: Thermostat Not Working?
Pressure Switch
The pressure switch ensures that the draft inducer motor works correctly and that the vent piping isn’t blocked. If there is an issue with either of these, then the combustion gases won’t be adequately exhausted.
The pressure switch can also be tripped if there is an issue with the condensate drain. It works by sensing a negative pressure created by the vacuum from the draft inducer motor. If the vacuum isn’t strong enough, the pressure switch instructs the control circuit board not to allow the gas to flow into the combustion chamber.
Blower Motor
The blower motor can come in three types: single-speed, multi-speed, and variable-speed. The purpose of the blower motor is to flow air across the heat exchanger quickly enough to remove heat or through the evaporator coil quickly enough to absorb sufficient heat. After the air flows through the furnace, it is distributed through your duct system and throughout your home.
Blower Motor Capacitor
The blower motor capacitor is used to increase the voltage to the blower motor to help it start and run more efficiently and to help it run at a consistent speed. If this part fails, the blower motor won’t run.
Limit Switch
The limit switch senses the temperature around the heat exchanger. If the temperature gets too hot, the limit switch shuts the furnace off. The reason the furnace gets too hot is usually due to a dirty filter.
Return Register
There are usually a few return registers. They are the counterparts to the supply air registers and are connected to the cold air return duct. After the air flows through the cold air return duct, it will be filtered before entering the furnace.
Cold Air Return Duct
The cold air return duct is used to bring air back to the furnace, where it can be heated or cooled by your HVAC system. Proper design of your cold air return ducts is integral to the efficient operation of your heating equipment.
Related Reading: Leaking Air Ducts Will Cost You Money! Here’s How To Fix It!
Furnace Air Filter
Everyone is familiar with the furnace air filter, but most people forget to change it regularly. A dirty air filter is the number one cause of emergency service calls from customers complaining that their furnace isn’t working.
During the heating process, cold air from the return duct flows through the air filter and then through the furnace, allowing clean, heated air to be distributed through the warm air ducts and into your home.
Although every heating and cooling system relies on proper airflow through its furnace, your family’s health relies on the filter to trap indoor air contaminants.
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Blower Chamber
The blower chamber houses the blower wheel, bearings, and blower motor. The circuit board is usually mounted to the front of the blower chamber.
Burner Cover
A burner cover is used when a high-efficiency furnace uses a sealed combustion design.
With this design, your furnace would use a two-pipe exhaust piping system. The burner cover should have a small clear “sight glass” so that a service technician can inspect the combustion process without opening the chamber.
Combustion Chamber
The flame sensor, ignition source, burners, and flames are located in the combustion chamber. The combustion chamber may or may not use a burner cover.
Final Thoughts on the Parts of a Furnace
This list covers the most common furnace components a technician might repair or replace during a service call. While not exhaustive, excluding smaller items such as screws, wiring, and uncommon materials, it provides a solid overview of what keeps your gas furnace running efficiently.
If your heating system runs on oil, wood, or electricity, some of the parts listed here may not be applicable.
Want to learn more about your home’s heating system or HVAC components? Browse our blog or contact Vernon Air Conditioning, Plumbing & Electrical Services; we’re happy to help homeowners across the North Okanagan stay warm and informed.
Vernon Air Conditioning, Plumbing & Electrical Services
909 Kalamalka Lake Rd, Vernon, BC V1T 6V4
Phone: 778-403-7886
Need help with Furnace Repair? Book online today for fast service across the North Okanagan.
